Stress Analyst – Aircraft Structures

About the role

The Stress Analyst will develop and analyze primary and secondary aircraft structural components, both metallic and composite, from concept through prototype manufacturing. This position supports multidisciplinary teams to deliver cost‑effective, high‑performance aircraft solutions.

Key responsibilities

• Utilize first‑principle methods and design tools to develop new aircraft products.
• Own development of structural parts and assemblies from preliminary design through prototype manufacturing.
• Perform detailed finite element modeling and analysis, including strength, buckling, damage tolerance, and delamination.
• Apply design‑for‑manufacturing concepts to optimize cost and manufacturability.
• Conduct trade studies and research to balance weight, performance, cost, and schedule.
• Collaborate with mechanical systems, aerodynamics, manufacturing, and project engineering teams.
• Provide onsite engineering support at manufacturing and integration sites.

Required profile

• Bachelor's degree in Aerospace or Mechanical Engineering or equivalent experience.
• 5+ years of experience in aerospace structures design or analysis.
• Eligibility to obtain and maintain an active U.S. Secret security clearance.
• Experience with clean‑sheet aircraft configurations and fast‑paced prototype design.

Required skills

• Proficiency with CAD software.
• Experience using ANSYS, NASTRAN, or equivalent simulation tools.
• Knowledge of Siemens NX.
• FEMAP proficiency.
• Strong understanding of material properties, stress analysis, fatigue, and composite mechanics.