R&D Manufacturing Engineering Lead – Composites

About the role

BETA Technologies is seeking a Manufacturing Engineering Lead for Composites R&D to drive next‑generation composite manufacturing capabilities and support the growth of electric aviation.

Key responsibilities

• Evaluate, select and implement new composite manufacturing technologies such as AFP, RTM and ATL to expand capacity and reduce cost.
• Lead facility expansion planning, equipment layout and infrastructure readiness for higher production volumes.
• Develop design guides that define manufacturing methods, constraints, material options and best practices.
• Partner with design and R&D teams from concept through production, conducting manufacturability reviews at key milestones.
• Apply Lean Manufacturing and Six Sigma principles, using DOE, SPC and RCA to validate technologies and guide investments.

Required profile

• Bachelor's degree in Manufacturing, Mechanical, Aerospace Engineering or Materials Science.
• 8+ years of manufacturing engineering experience, including leading teams through NPI and composite R&D.
• Proven track record scaling production from prototype to high‑rate manufacturing.
• Experience managing, mentoring and developing cross‑functional engineering teams.

Required skills

• Proficiency in at least two composite manufacturing methods (e.g., resin infusion, autoclave, AFP, hand lay‑up, filament winding).
• Strong background in Lean Manufacturing, Six Sigma, DOE, SPC, MSA and root‑cause analysis.
• Expertise in DFM, DFA, Design‑to‑Cost and GD&T principles.
• Hands‑on experience with CAD tools (CATIA, SolidWorks), statistical analysis software (Minitab) and ERP/MES systems.
• Familiarity with FAA Part 21 production requirements and aerospace quality standards (AS9100, NADCAP).

What we offer

• Competitive salary $125,000–$160,000 USD per year.
• Restricted Stock Units and Performance Stock Units.
• On‑site healthcare, comprehensive medical, dental and vision coverage.
• Paid parental leave, short‑ and long‑term disability.
• Daily lunch, flight lessons and other employee perks.