Process Improvement Engineer - Rolling Operations

About the role

Gerdau, which produces up to 96% of its North American steel from recycled scrap, is hiring a Process Improvement Engineer for its rolling operations in the Greater Richmond region of south-central Virginia (Petersburg). The engineer solves complex manufacturing problems, leads continuous improvement initiatives, manages capital projects and works directly with operations teams to improve safety, quality, throughput and reliability. Relocation within the U.S. is available.

Key responsibilities

• Lead continuous improvement initiatives focused on safety, quality, productivity, yield and cost reduction.
• Analyze operational and production data to identify trends and improvement opportunities.
• Facilitate root cause investigations and implement sustainable corrective actions.
• Manage and support capital projects from concept through implementation.
• Develop and maintain operating standards, work procedures and training materials.
• Partner with operations, maintenance and leadership teams to improve equipment and process performance.
• Apply Lean Manufacturing, Six Sigma and continuous improvement methodologies.
• Support employee development through coaching and technical training and promote a culture of safety and operational excellence.

Required profile

• Bachelor's degree in Mechanical, Electrical, Industrial Engineering or a related discipline, or high school diploma/GED with 6-8 years of equivalent industrial experience.
• 3+ years of engineering experience in manufacturing, metals, chemical, paper, mining, energy, automotive or heavy industrial environments.
• Experience leading process improvement or operational excellence initiatives.
• Rolling mill or steel experience is a plus, not required.

Required skills

• Knowledge of Lean Manufacturing, Six Sigma, root cause analysis, SPC or similar methodologies.
• CAD experience preferred; experience supporting capital projects preferred.

What we offer

• Salary of $105,000-$121,000 plus annual bonus.
• Day-one medical, dental and vision coverage.
• 401(k) with 100% match up to 6%.
• Tuition reimbursement and paid parental leave.
• Career advancement opportunities in a sustainability-focused organization.
• Location 25 minutes from Richmond, VA, with affordable housing and a lower cost of living than the national average.