Head of Process (Engineering / Metallurgy / Laboratory) - USA

About the role

A global leader in mineral processing technology and services is seeking a Head of Process to lead its process engineering, metallurgy and laboratory capability across North America. The role combines technical leadership, customer engagement and capability development, overseeing both process engineering teams and laboratory operations. It works through a Laboratory Manager who handles day-to-day lab operations, so the focus is on leadership and oversight rather than routine test work.

Key responsibilities

• Lead the process engineering and metallurgy team delivering test work programs, studies and technical services.
• Provide leadership to the Laboratory Manager, ensuring safe, efficient and disciplined laboratory operations.
• Act as a senior technical interface with customers, supporting early-stage project discussions and technical reviews.
• Oversee preparation and approval of technical and commercial proposals for metallurgical programs and engineering services.
• Ensure high-quality technical delivery, schedule performance and strong customer outcomes.
• Identify opportunities to expand technical capability, grow services and strengthen the regional offering.
• Recruit, mentor and develop engineers and metallurgists as the business grows.

Required profile

• Degree in Metallurgical Engineering, Chemical Engineering, Mineral Processing or a related field.
• Significant experience in metallurgical test work, process engineering or mineral processing services.
• Experience leading engineers, metallurgists or laboratory teams.
• Strong understanding of how test work feeds process design and engineering studies.
• Experience in customer-facing technical roles.

Desirable

• Background with a process engineering firm, OEM, metallurgical laboratory or mineral processing services company.
• Experience with flotation, hydrometallurgy or pilot-scale programs.
• Exposure to flowsheet development and study-stage engineering.
• Experience across sectors such as mineral sands, iron ore, industrial minerals or critical minerals.