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Robotics Mechanical Design Engineer, Optimus

Tesla · Palo Alto

Mid 🇬🇧 English
CATIA GD&T load calculation tolerance analysis

Job description

About the role

The Tesla Robotics Team is building Optimus, a humanoid bi‑pedal robot that tackles boring, repetitive, and dangerous tasks. As a Mechanical Design Engineer you will translate ambitious concepts into practical, manufacturable hardware.

Key responsibilities

  • Design joints and structures optimized for mass, stiffness, cost and manufacturability.
  • Create innovative mechanisms and transmissions for power transfer.
  • Perform load calculations and size actuators, transmissions and bearings.
  • Integrate actuators, sensors and wiring into compact, serviceable packages.
  • Apply analytical methods, simulations and tolerance analysis to validate designs.
  • Fabricate prototypes, iterate rapidly and advance concepts to volume production.
  • Manage suppliers to meet design specifications and timelines.
  • Develop test specifications, accelerated test plans and validation fixtures.

Required profile

  • Bachelor’s degree in Mechanical Engineering, Robotics, Mechatronics or equivalent experience.
  • Strong communication skills and ability to thrive in a fast‑paced, collaborative environment.

Required skills

  • Proficiency with 3D CAD (CATIA preferred).
  • Experience with GD&T and tolerance stack‑up analysis.
  • Load calculation and mechanical simulation expertise.
  • Prototype fabrication and rapid iteration.
  • Supplier management and project execution.

What we offer

  • Competitive salary and full‑time benefits from day one.
  • Medical, dental, vision, and HSA contributions.
  • 401(k) with employer match, Employee Stock Purchase Plan.
  • Life, AD&D, short‑ and long‑term disability insurance.
  • Flexible paid time off, holidays and sick leave.
  • Childcare support, backup care and voluntary benefits such as critical illness and pet insurance.

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Tesla

Palo Alto